Industrial automation

Connect legacy equipment to modern data systems.

Use C5 BOX as a compact edge node between serial equipment, local I/O and upstream applications. Dual Gigabit Ethernet supports separated equipment-side and business-side networks.

Detailed application directions built around one configurable C5 BOX platform.

Up to 4 COM

Serial I/O

2 x Gigabit Ethernet

Networking

GPIO available

Local I/O

Android or Linux

Software

Why this application is difficult

Design for the real deployment, not only the demo.

Each page separates the hardware foundation from project-specific software, environmental, security and acceptance requirements.

01

Legacy interfaces remain in production

PLCs, meters and controllers may continue to rely on RS232 or RS485 long after the upstream software stack has changed.

02

Cloud dependence creates operational risk

Collection, alarms and control rules may need to continue when the WAN or business platform is unavailable.

03

Equipment and IT traffic need separation

Dual physical Ethernet interfaces can support an equipment-side network and a separate upstream connection.

04

Field behavior must be testable

Polling intervals, buffering, watchdog behavior and recovery must be defined rather than assumed.

Reference architecture

A clear path from source to business outcome.

Interfaces and responsibilities are frozen during feasibility review and verified with the target equipment.

FIELD DEVICES

PLCs and instruments

Meters, controllers, sensors and serial equipment.

EDGE I/O

C5 BOX connectivity

Serial ports, GPIO, USB and equipment-side Ethernet.

LOCAL SERVICES

Protocol and rules

Parsing, thresholds, buffering, logs and application logic.

FIELD DEVICES

MES or cloud

Selected data, events and diagnostics over the second LAN.

Detailed capabilities

What the solution must do.

C5 BOX supplies compute and I/O. The complete solution includes project software, configuration, documentation and evidence.

Serial data acquisition

Connect defined RS232/RS485 devices and document baud rate, framing, register maps and connector assignment.

Store and forward

Buffer selected records during an outage, track queue health and forward data after connectivity returns.

Local HMI

Display machine state, alarms, trends and maintenance information through HDMI or DP.

I/O linkage

Use GPIO for alarms, relays or machine-state signals after electrical requirements are confirmed.

Remote operations

Collect logs, expose health metrics and use a controlled update and rollback process.

Deployment method

Move from requirements to a repeatable rollout.

Use gated engineering steps so that performance, responsibility and support boundaries are visible before production.

01

Inventory

List every device, protocol, serial mode, polling interval and data point.

02

Bench integration

Validate cabling, protocol handling, timing, buffering and watchdog behavior.

03

Site pilot

Install on one line or machine and measure network, power and environmental behavior.

04

Acceptance

Run a 72-hour test with disconnects, restarts and recovery events.

05

Replication

Freeze the hardware, image, configuration and commissioning checklist.

Why this application is difficult

Design for the real deployment, not only the demo.

Each page separates the hardware foundation from project-specific software, environmental, security and acceptance requirements.

Protocol compatibility

Verified device and register list; no unsupported protocol claims.

Acquisition timing

Measured poll cycle and end-to-end data latency under expected load.

Offline recovery

Defined queue size, retention policy and successful retransmission after outage.

Power recovery

Automatic application restart and state recovery after abrupt power loss.

Soak test

72 hours at representative CPU, I/O, network and storage load.

Security

Unique credentials, signed update path, service exposure and remote-access policy.

Solution boundary

C5 BOX provides the hardware platform. Protocol drivers, isolation, surge protection, connector mapping and field certification must be confirmed for the selected build and installation.

Recommended starting configuration

C5-BOX

Finalize the SKU only after the interfaces, workload, environment, software scope and certification route are known.

Related applications

Explore adjacent C5 BOX solutions.

Machine vision

Bring inspection decisions closer to the production line

Security and operations

Turn selected camera streams into local events

OEM platform

Move AI software from demo hardware to a repeatable product

Start a project

Share the application, interfaces and acceptance targets.

Include the operating system, camera or device list, quantity, deployment region and target timeline.

For integration and OEM enquiries   
sales@example.com

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